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Design Facilities & Design Team

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Design Facilities & Design Team

CAD CAM Facilities

  • AUTO CAD
  • UNIGRAPHICS- CAD & CAM
  • PQ-Square Diagram - Customised Software
  • Tie Bar Load Check - Customised Software
  • Tie Bar Load Check - Customised Software
  • Flow - 3D Diedifice for Runner Design
  • TEBIS CAD & CAM
  • CIMETRON CAD & CAM
  • Die Dev. Procedures Management thro ERP
  • Storing of customer minutes, Inspection datas,Customer Feed back on Work Order wise thro ERP,
  • IR for Die Block Modelling (DBM)..

Analysis Facilities

  • No of Ejector pins reqt, Catching Tendency, 2D flow views & Over flow position thro Diedifice
  • Tie Bar Load Check- Customised Software
  • Flow Tracer for Multiple Runner,Shot Sleeve Simulation
  • Solidification Temperature, Metal Velocity,Air pressure, Shrinkage porosity
  • Warpage Analysis thro Flow 3D
  • Die Temperature study with no of cycles
  • Gate Breakage thro FEA
  • Casting Wall Thickness& Radius Study thro Scanned model by Blue Light scanner

Analysis Facilities

  • No of Ejector pins reqt, Catching Tendency, 2D flow views & Over flow position thro Diedifice
  • Tie Bar Load Check- Customised Software
  • Flow Tracer for Multiple Runner,Shot Sleeve Simulation
  • Solidification Temperature, Metal Velocity,Air pressure, Shrinkage porosity
  • Warpage Analysis thro Flow 3D
  • Die Temperature study with no of cycles
  • Gate Breakage thro FEA
  • Casting Wall Thickness& Radius Study thro Scanned model by Blue Light scanner

Die Design Procedure

  • Casting Model & Validation
  • Control Plan
  • Diecaster Machines input & Stds to Customised Promold softwares
  • CIMETRON CAD & CAM
  • Runner Design thro Die Edifice
  • Flow Analysisy
  • Extraction of Core & Cavity
  • Ejector pins,Over flow positions & Yield thro Diedifice
  • Die Design for alternate machines thro Promold
  • Multiple options study on Pluger Dia, Shot sleeve length, Cylinder Dia, Stroke & Rod Couplings, Cyli
  • Standardization
  • Review with Die Caster
  • DFMEA & PFMEA
  • ECN Management thro ERP PLM

Standardization

  • Management of Enquires & Quotes thro ERP
  • Data Bank in Promold of Diecaster machines stds & Die stds
  • Design Data storage in the ERP PLM on Work Order number basis,
  • Monitoring of Project Status thro Auto Gant Chart

Flowchart at Dietech

  • Flowchart used in Dietech standard are as follows
  • Design Stage
  • Design Input from Customer.
  • Design FMEA.
  • Model IR, Etc.
  • Manufacturing Stage
  • PFMEA Control Plan..
  • CNC Machining and Inspection.
  • Assy & Fitting Stage
  • Cavity IR.
  • Wax samples for Wall thickness..
  • Proving Stage
  • Die trial
  • Component Inspection report.
  • Component approval from Customer.
  • Customer Die file for Production reference.
  • DIE PPAP.

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