Design Facilities & Design Team
- AUTO CAD
- UNIGRAPHICS- CAD & CAM
- PQ-Square Diagram - Customised Software
- Tie Bar Load Check - Customised Software
- Tie Bar Load Check - Customised Software
- Flow - 3D Diedifice for Runner Design
- TEBIS CAD & CAM
- CIMETRON CAD & CAM
- Die Dev. Procedures Management thro ERP
- Storing of customer minutes, Inspection datas,Customer Feed back on Work Order wise thro ERP,
- IR for Die Block Modelling (DBM)..
- No of Ejector pins reqt, Catching Tendency, 2D flow views & Over flow position thro Diedifice
- Tie Bar Load Check- Customised Software
- Flow Tracer for Multiple Runner,Shot Sleeve Simulation
- Solidification Temperature, Metal Velocity,Air pressure, Shrinkage porosity
- Warpage Analysis thro Flow 3D
- Die Temperature study with no of cycles
- Gate Breakage thro FEA
- Casting Wall Thickness& Radius Study thro Scanned model by Blue Light scanner
- Casting Model & Validation
- Control Plan
- Diecaster Machines input & Stds to Customised Promold softwares
- CIMETRON CAD & CAM
- Runner Design thro Die Edifice
- Flow Analysisy
- Extraction of Core & Cavity
- Ejector pins,Over flow positions & Yield thro Diedifice
- Die Design for alternate machines thro Promold
- Multiple options study on Pluger Dia, Shot sleeve length, Cylinder Dia, Stroke & Rod Couplings, Cyli
- Standardization
- Review with Die Caster
- DFMEA & PFMEA
- ECN Management thro ERP PLM
- Management of Enquires & Quotes thro ERP
- Data Bank in Promold of Diecaster machines stds & Die stds
- Design Data storage in the ERP PLM on Work Order number basis,
- Monitoring of Project Status thro Auto Gant Chart
- Flowchart used in Dietech standard are as follows
- Design Stage
- Design Input from Customer.
- Design FMEA.
- Model IR, Etc.
- Manufacturing Stage :
- PFMEA Control Plan..
- CNC Machining and Inspection.
- Assy & Fitting Stage
- Cavity IR.
- Wax samples for Wall thickness..
- Proving Stage,
- Die trial
- Component Inspection report.
- Component approval from Customer.
- Customer Die file for Production reference.
- DIE PPAP.