Design Facilities & Design Team

  • CAD CAM Facilities

    AUTO CAD,

    UNIGRAPHICS- CAD & CAM,

    PRO-E- CAD,

    PRO-MOULD CUSTOMISED,

    PQ-Square Diagram - Customised Software,

    Tie Bar Load Check - Customised Software,

    Flow - 3D Diedifice for Runner Design,

    TEBIS CAD & CAM,

    CIMETRON CAD & CAM,

  • Analysis Facilities

    No of Ejector pins reqt, Catching Tendency, 2D flow views & Over flow position thro Diedifice,

    Machine Tonnage,Gate area, Plunger Dia, Fill ratio & Cavity metal pressure thro' PQ square Diagram,

    Tie Bar Load Check- Customised Software,

    Flow Tracer for Multiple Runner,Shot Sleeve Simulation,

    Solidification Temperature, Metal Velocity,Air pressure, Shrinkage porosity,

    Warpage Analysis thro Flow 3D,

    Die Temperature study with no of cycles,

    Gate Breakage thro FEA,

    Casting Wall Thickness& Radius Study thro' Scanned model by Blue Light scanner,

  • Die Design Procedure

    Casting Model & Validation,

    Control Plan,

    Diecaster Machines input & Stds to Customised Promold softwares,

    Runner Design thro Die Edifice,

    Flow Analysis,

    Extraction of Core & Cavity,

    Ejector pins,Over flow positions & Yield thro' Diedifice,

    Die Design for alternate machines thro Promold,

    Multiple options study on Pluger Dia, Shot sleeve length, Cylinder Dia,
    Stroke & Rod Couplings, Cylinder Brackets,Wedge,Fingure Cam,
    Supplements on Die Inserts & Mold basethicness,Sprue bush Cooling system etc.,

    Standardization,

    Review with Die Caster,

    DFMEA & PFMEA,

    ECN Management thro ERP PLM

  • Standardization

    Management of Enquires & Quotes thro ERP,


    Die Dev. Procedures Management thro' ERP,


    Data Bank in Promold of Diecaster machines stds & Die stds,


    Storing of customer minutes, Inspection datas,Customer Feed back on Work Order wise thro' ERP,


    Design Data storage in the ERP PLM on Work Order number basis,


    Monitoring of Project Status thro Auto Gant Chart,

  • Flowchart at Dietech

    Flowchart used in Dietech standard are as follows :

    Design Stage,
             Design Input from Customer.
             Design FMEA.
             Model IR, Etc.

    Manufacturing Stage,
             PFMEA Control Plan.
             IR for Die Block Modelling (DBM).
             CNC Machining and Inspection.

    Assy & Fitting Stage,
             Cavity IR.
             Wax samples for Wall thickness.

    Proving Stage,
             Die trial.
             Component Inspection report.
             Component approval from Customer.
             Customer Die file for Production reference.
             DIE PPAP.

Address:

# Plot No. K-19, Phase - II,
SIPCOT Industrial Park,Mambakkam Village, Sriperumbudur Taluk,
Kanchipuram - 602 105,
Tamilnadu, India.
+91 44 6711 0300
+91 44 6711 0302
marketing@dietechindia.com
www.dietechindia.com